FOR AUTOMOTIVE & COMMERCIAL VEHICLE OEMS

System solutions for conventional drives – developed according to OEM standards, right up to series release.

CONVENTIONAL DRIVES - THERMAL MANAGEMENT - CHARGING

Decades of system expertise. Developed according to OEM standards.

Conventional and hybrid powertrains are the foundation of our development expertise. Turbocharging, exhaust gas routing, charge air routing and thermal management – we know these systems in depth, develop them according to OEM standards and prepare them for series production right from the start.

 

What we deliver is not only developed, but also ready for series production. Design for manufacturing is not the last step, but the first thought.

The four service areas at a glance.
From the system architecture to the validated series solution - in each service area according to the same OEM standards.

Charging

System design and development of turbocharging systems for conventional and hybrid powertrains. From component specification to integration into the overall system – validated according to OEM requirements.

Exhaust gas routing

Design and development of exhaust gas routing systems under thermal, acoustic and emission-related requirements. Standard-compliant, OEM-validated, ready for series production.

Charge air duct

Development of charge air modules and systems with high thermal and mechanical precision. Design for manufacturing integrated from the outset – the path from component to series production is always taken into account.

Thermal management

Thermal system design for conventional and hybrid drives – from simulation and validation to the production-ready solution. CFD and FEM as standard tools in the early development phase.

From pre-development to series production.
Our development process follows a clear logic – with a production perspective right from the start.

1.

Phase

Pre-development & simulation

CFD, FEM, early system validation

2.

Phase

Concept & system design

System architecture, interface definition

3.

Phase

Validation & Testing

SPICE, TISAX, OEM requirements

4.

Phase

Industrialization & DfM

Design for Manufacturing, production release

5.

Phase

Series production & safeguarding

 

Seamless transition – no breakage

REFERENCE - ABT E-LINE

From the first sketch to the current series.

ABT e-Line needed a partner who would not only develop, but also take responsibility for the project. We built the system architecture, supported the validation and prepared the transition to series production. The result is a vehicle that is on the road today.

Read reference

What OEMs ask before starting a project.

Yes, our range of services includes conventional and hybrid drive systems – from pure combustion engines to 48V hybrid solutions. Our system expertise applies to both worlds.

We work according to Automotive SPICE, IATF 16949, VDA 6.3 and TISAX-certified information processes. Validations and approvals follow the standard expected by automotive OEMs.

Ideally in the pre-development phase. Design for manufacturing right from the start means fewer adjustment loops, shorter development times and more stable series production.

Further topics.

Concept and series development – overview

An overview of all three performance areas – conventional drives, electric drives and system integration.

To the overview

System solutions for electric drives

ePowertrain, thermal management of electric drives, interface clarification in the complete vehicle – from architecture to series production.

For electric drives

System integration & co-engineering

Mechanics, electrics and thermics as a complete system – with responsibility for all interfaces.

Industrialization & series production

The seamless next step – from the developed solution to the scalable series line.

On industrialization

Talk to our development engineers.

Whether charging system, exhaust gas routing or thermal management – we accompany your development from the first system architecture to the secured series release.

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